Fuel Tank: Service and Repair

Fuel Tank Components:

REMOVAL
CAUTION: When removing parts such as a fuel tank, rear suspension, etc., ensure that while lifting the vehicle remains level. When working on the fuel tank, be sure the ignition is switched off. Avoid any source of heat or sparks, such as lights, smoking, etc.
1. Prior to working on the fuel tank or lines remove the fuel filler cap to release any pressure in the tank.
2. Remove the drain plug together with in-tank filter to drain the fuel from the tank.
NOTE: Do not disconnect the in-tank filter from the drain plug except when the filter is to be replaced.
3. Loosen the fuel hose clamps and disconnect the fuel hoses (main, return and vapor). Disconnect the filler hose and breather hose from the filler neck.
4. After removing the protector (if so equipped) and fuel tank mounting band, drop the fuel tank slightly and disconnect the fuel gauge unit harness.
5. Remove the fuel tank.
6. Remove the fuel gauge unit as necessary.
7. Installation is the reverse of the removal procedure.