FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Rear Axle Housing Replacement




Rear Axle Housing Replacement

Removal Procedure

1. Raise the vehicle. Refer to Lifting and Jacking the Vehicle (Service and Repair).
2. Drain the axle lubricant. Refer to Differential Oil Replacement (Rear Drive Axle).
3. Remove the rear axle assembly. Refer to Rear Axle Replacement (Rear Axle Replacement).
4. Remove the rear axle housing cover and gasket. Refer to Rear Axle Housing Cover and Gasket Replacement (Service and Repair).
5. Remove the axle shafts. Refer to Rear Axle Shaft Replacement (Service and Repair).
6. Remove the differential assembly. Refer to Drive Pinion and Ring Gear Replacement (Rear Drive Axle).
7. Remove the disc brake caliper mounting plates. Refer to Rear Brake Caliper Mount Plate Replacement (Rear Brake Caliper Mount Plate Replacement).
8. Remove the drive pinion shaft yoke and the seal. Refer to Drive Pinion Flange/Yoke and/or Oil Seal Replacement (Rear Drive Axle).
9. Remove the drive pinion. Refer to Drive Pinion and Ring Gear Replacement (Rear Drive Axle).

Installation Procedure

1. Install the drive pinion. Refer to Drive Pinion and Ring Gear Replacement (Rear Drive Axle).
2. Install the differential assembly. Refer to Drive Pinion and Ring Gear Replacement (Rear Drive Axle).
3. Adjust the differential side bearing preload. Refer to Differential Carrier Bearing Preload Adjustment (Differential Carrier Bearing Preload Adjustment).
4. Adjust the backlash. Refer to Backlash Adjustment (Backlash Adjustment).
5. Perform a gear tooth contact pattern check. Refer to Gear Tooth Contact Pattern Inspection (Gear Tooth Contact Pattern Inspection).
6. Install the disc brake caliper mounting plates. Refer to Rear Brake Caliper Mount Plate Replacement (Rear Brake Caliper Mount Plate Replacement).
7. Install the axle shafts. Refer to Rear Axle Shaft Replacement (Service and Repair).
8. Install the rear axle housing cover and gasket. Refer to Rear Axle Housing Cover and Gasket Replacement (Service and Repair).
9. Install the rear axle. Refer to Rear Axle Replacement (Rear Axle Replacement).
10. Fill the axle with lubricant. Refer to Differential Oil Replacement (Rear Drive Axle).
11. Lower the vehicle.