Brake Pedal Assy: Service and Repair
Brake Pedal Assembly Replacement (LHD)
Removal Procedure
1. Remove the knee bolster. Refer to Driver Knee Bolster Replacement (Left Hand Drive) (Driver Knee Bolster Replacement)Driver Knee Bolster Replacement (Right Hand Drive) (Service and Repair).
2. Remove the knee bolster bracket. Refer to Driver Knee Bolster Bracket Replacement (Right Hand Drive) (Service and Repair)Driver Knee Bolster Bracket Replacement (Left Hand Drive) (Driver Knee Bolster Bracket Replacement).
3. Disconnect the electrical connectors (1) for the brake switches. Refer to Stop Lamp Switch Adjustment (Adjustments).
4. Remove the bolts and lower the steering column.
Do not disconnect the steering column from the intermediate shaft.
5. Remove the clevis pin retainer (2).
6. Remove the clevis pin (3).
7. Remove the 4 master cylinder nuts (4).
8. Remove the brake pedal bracket bolts (5)
9. Remove the brake pedal assembly (6).
Installation Procedure
1. Install the brake pedal assembly (6) on the brake master cylinder studs.
2. Finger tighten the mounting bolt (5) to the cowl.
Caution: Refer to Fastener Caution (Fastener Caution).
3. Install the master cylinder nuts (4).
Tighten the nuts to 27 Nm (20 lb ft).
4. Tighten the brake pedal bracket bolts (5).
Tighten the bolts to 20 Nm (15 lb ft).
5. Install the clevis pin (3) in the yoke for the brake master cylinder.
6. Raise the steering column.
Tighten the bolts to 27 Nm (20 lb ft).
7. Install the clevis pin retainer (2).
8. Connect the electrical connectors (1) for the brake switches. Refer to Stop Lamp Switch Adjustment (Adjustments).
9. Install the knee bolster bracket. Refer to Driver Knee Bolster Bracket Replacement (Right Hand Drive) (Service and Repair)Driver Knee Bolster Bracket Replacement (Left Hand Drive) (Driver Knee Bolster Bracket Replacement).
10. Install the knee bolster. Refer to Driver Knee Bolster Replacement (Left Hand Drive) (Driver Knee Bolster Replacement)Driver Knee Bolster Replacement (Right Hand Drive) (Service and Repair).