Brake Pedal Assembly Replacement (RHD)

Brake Pedal Assembly Replacement (RHD)

Removal Procedure





1. Remove the driver knee bolster bracket. Refer to Driver Knee Bolster Bracket Replacement (Left Hand Drive) (Driver Knee Bolster Bracket Replacement (Left Hand Drive))Driver Knee Bolster Bracket Replacement (Right Hand Drive) (Driver Knee Bolster Bracket Replacement (Right Hand Drive)) .
2. Disconnect the stoplamp switch and cruise release switch electrical connectors (1).
3. Remove the retainer (2) from the clevis pin.
4. Remove the brake pedal pushrod clevis pin (3).




5. Without disconnecting the upper steering column intermediate shaft, lower and support the steering column. Refer to Steering Column Replacement (Steering Column Replacement) .
6. Remove the 2 upper brake pedal bracket bolts (1).




7. Remove the 4 brake master cylinder nuts (1).
8. Remove the brake pedal assembly.



Installation Procedure





1. Install the brake pedal assembly.

Notice: Refer to Fastener Notice (Fastener Notice) .

2. Install the 4 brake master cylinder nuts (1).

Tighten the nuts to 27 N.m (20 lb ft).





3. Install the 2 upper brake pedal bracket bolts (1).

Tighten the bolts to 20 N.m (15 lb ft).





4. Install the steering column. Refer to Steering Column Replacement (Steering Column Replacement) .
5. Install the brake pedal pushrod clevis pin (3).
6. Install the brake pedal pushrod retainer (2).
7. Verify the correct installation of the retainer by rotating the retainer 360 degrees.
The retainer must rotate freely and not become disengaged from the groove in the clevis pin.
8. Connect the stoplamp switch and cruise release switch electrical connectors (1).
9. Adjust the stoplamp switch. Refer to Stop Lamp Switch Adjustment (Adjustments) .
10. Adjust the cruise release switch. Refer to Cruise Release Switch Adjustment (Adjustments) .
11. Install the driver knee bolster bracket. Refer to Driver Knee Bolster Bracket Replacement (Left Hand Drive) (Driver Knee Bolster Bracket Replacement (Left Hand Drive))Driver Knee Bolster Bracket Replacement (Right Hand Drive) (Driver Knee Bolster Bracket Replacement (Right Hand Drive)) .