Windshield Replacement

Windshield Replacement

Tools Required
* J24402-A Cold Knife Glass Sealant Remover
* J39032 Stationary Glass Removal Tool
* Urethane Adhesive Kit GM P/N 12346392 or Equivalent
* Isopropyl Alcohol or Equivalent
* Cartridge-type Caulking Gun
* Commercial-type Utility Knife
* Razor Blade Scraper
* Suction Cups
* Plastic Paddle

Removal Procedure

Important: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.

1. Open the hood.
2. Remove the window wiper arms.
3. Remove the window side reveal moldings from the vehicle.
4. Remove the cowl air inlet grille panel.

Caution: If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.

5. Cover to protect the following parts from broken glass:

* The upper dash pad
* The defroster outlets and A/C outlets
* The seats and carpeting

6. Remove the rearview mirror.





Important: The window lower supports (1) have molded in locks with an urethane adhesive strip (2) on the back side. Once the window lower stops have been removed they must be replaced.

7. If necessary, remove the window lower supports (1) by using a flat-bladed tool, lightly prying upward in the middle until it releases.





Important: Keep the cutting edge of the tool against the window.

8. This will allow the urethane adhesive to be separated from the window.

* Leave a base of urethane on the pinchweld flange.
* The only suitable lubrication is clear water.
* Use J24402-A, J39032 or equivalent in order to remove the window.




9. Remove the bottom of the window from the urethane adhesive using a long utility knife or similar tool. Keep the cutting edge of the utility knife against the glass.




10. With the aid of an assistant remove the window from the vehicle.

Installation Procedure

1. Install the windshield into the opening.
2. Install the cowl air inlet grille panel.




3. Install the window side reveal moldings to the vehicle.
4. Install the window wiper arms.
5. Install the rearview mirror.
6. Close the hood.
7. Remove the double layer of masking tape around the perimeter of the painted surfaces and the interior trim.