FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Exploded Views



Transfer Case Disassembled View

Case Components

Case Components:




1 - Adapter Stud
2 - Front Case Half
3 - Location Pin
3 - Location Pin
4 - Fuel Line Bracket
5 - Vehicle Speed Sensor O-Ring Seal
6 - Vehicle Speed Sensor
7 - Output Shaft Bushing
8 - Rear Output Shaft Seal
9 - Fill Plug
10 - Shift Shaft Seal
11 - Encoder Motor
12 - Encoder Motor Bolt
13 - Encoder Motor Bracket Bolt
14 - Case Half Bolt
15 - Wiring Harness Bracket
16 - Drain Plug
17 - Rear Case Half
18 - Magnet
19 - Front Output Shaft Seal
20 - Front Output Shaft Flange
21 - Front Output Shaft Flange Seal
22 - Front Output Shaft Flange Washer
23 - Front Output Shaft Flange Nut
24 - Vent
25 - Input Shaft Seal

Internal Components

Internal Components:




200 - Input Gear Bearing
201 - Ring Gear
202 - Ring Gear Retaining Ring
203 - High/Low Planetary Carrier Assembly
203 - High/Low Planetary Carrier Assembly
204 - Mainshaft Front Support Bearing
205 - High/Low Range Sleeve
205 - High/Low Range Sleeve
206 - High/Low Range Shift Fork Assembly
207 - Shift Fork Shaft
208 - Input Gear Thrust Bearing
209 - Mainshaft
210 - Oil Pump
211 - Oil Pump Hose Clamp
212 - Oil Pump Hose
213 - Oil Pump Screen
214 - Upper Center Bearing Support Thrust Washer
215 - Bearing
216 - Snap Ring
217 - Center Bearing Support
218 - Lower Center Support Bearing Thrust Washer
219 - Shift Cam
220 - Shift Shaft Torsional Spring
221 - Shift Shaft Spacer
222 - Shift Shaft
223 - Inner Lockup Hub
224 - Lockup Mode Shift Collar Assembly
225 - Lockup Mode Shift Fork
226 - Shift Fork Shaft Spring
227 - Drive Sprocket Bushing
228 - Drive Sprocket
229 - Drive Chain
230 - Front Output Sun Gear
231 - Planetary Differential Assembly
232 - Rear Output Shaft Thrust Washer
233 - Rear Output Sun Gear
234 - Mainshaft Rear Support Bushing
235 - Rear Output Shaft
236 - Rear Output Shaft Bearing Outer Retaining Ring
237 - Rear Output Shaft Bearing
238 - Rear Output Shaft Bearing Retaining Ring
239 - Speed Sensor Tone Wheel
240 - Front Output Shaft Rear Bearing
241 - Driven Gear
242 - Front Output Shaft
243 - Front Output Shaft Front Bearing