System Specifications
BlockCrankshaft Main Bearing Bore Diameter 78.070-78.088 mm (3.0760-3.0766 in)
Cylinder Bore Diameter 95.490-95.506 mm (3.7623-3.7629 in)
Cylinder Bore Out-of-Round 0.013 mm (0.0005 in)
Cylinder Head Deck Surface Flatness 0.08 mm (0.003 in)
Cylinder Sleeve Recession 0.015 mm (0.0006 in)
Connecting Rod
Connecting Rod Bearing Clearance 0.021-0.065 mm (0.0008-0.0025 in)
Connecting Rod Bore Diameter - Bearing End 60.332-60.338 mm (2.3749-2.3755 in)
Connecting Rod Bore Out-of-Round - Bearing End 0.006 mm (0.0002 in)
Connecting Rod Side Clearance 0.05-0.35 mm (0.0019-0.0137 in)
Crankshaft
Crankshaft End Play 0.112-0.388 mm (0.0044-0.0153 in)
Crankshaft Main Bearing Clearance 0.012-0.064 mm (0.0004-0.0025 in)
Crankshaft Main Journal Diameter 69.968-69.984 mm (2.7567-2.7574 in)
Crankshaft Main Journal Out-of-Round 0.005 mm (0.0002 in)
Crankshaft Main Journal Taper 0.005 mm (0.0002 in)
Piston Rings
Piston Ring End Gap - First Compression Ring 0.2-0.4 mm (0.0079-0.0157 in)
Piston Ring End Gap - Second Compression Ring 0.36-0.51 mm (0.0142-0.0201 in)
Piston Ring End Gap - Oil Control Ring 0.250-0.760 mm (0.0098-0.0299 in)
Piston Ring to Groove Clearance - First Compression Ring 0.043-0.093 mm (0.0017-0.0037 in)
Piston Ring to Groove Clearance - Second Compression Ring 0.053-0.093 mm (0.0021-0.0037 in)
Piston Ring to Groove Clearance - Oil Control Ring 0.059-0.215 mm (0.0023-0.0085 in)
Pistons and Pins
Piston - Piston Diameter 92.963-92.977 mm (3.6627-3.6633 in)
Piston - Piston Pin Bore Diameter 23.002-23.008 mm (0.9056-0.9058 in)
Piston - Piston to Bore Clearance 0.013-0.043 mm (0.0004-0.0017 in)
Pin - Piston Pin Clearance to Connecting Rod Bore 0.001-0.018 mm (0.0004-0.0007 in)
Pin - Piston Pin Clearance to Piston Pin Bore 0.003-0.012 mm (0.00012-0.0005 in)
Pin - Piston Pin Diameter 22.996-22.999 mm (0.9054-0.9055 in)
Crankshaft Main Bearing Cap Bolt
First Pass 25 N.m (18 lb ft)
Final Pass 180 degrees
Crankshaft Balancer Bolt
First Pass 150 N.m (110 lb ft)
Final Pass 180 degrees
Connecting Rod Cap Bolt
First Pass 25 N.m (18 lb ft)
Final Pass 110 degrees