Radiator Replacement

Radiator Replacement

Removal Procedure

1. Drain the cooling system.




2. Reposition the radiator inlet hose clamp (5) from the radiator (6).
3. Remove the radiator inlet hose (4) from the radiator (6).
4. Remove the fan shroud.




5. Reposition the radiator outlet hose clamp (2) from the radiator (1).
6. Remove the radiator outlet hose (3) from the radiator (1).




7. Reposition the surge tank inlet hose clamp from the radiator.
8. Remove the surge tank inlet hose (1) from the radiator.




9. Reposition the radiator vent inlet hose clamp from the radiator.
10. Remove the radiator vent inlet hose (2) from the radiator.
11. Remove the engine oil cooler lines from the radiator.
12. Remove the transmission oil cooler lines from the radiator.




13. Remove the radiator bolts (3) from the radiator (2).
14. Remove the radiator (2) from the vehicle (1).

Installation Procedure




1. Install the radiator (2) to the vehicle (1).

Notice: Refer to Fastener Notice.

2. Install the radiator bolts (3) to the radiator (2).

Tighten the bolts to 25 N.m (18 lb ft).

3. Install the engine oil cooler lines to the radiator.
4. Install the transmission oil cooler lines to the radiator.




5. Install the radiator vent inlet hose (2) to the radiator.
6. Position the radiator vent inlet hose clamp to the radiator.
7. Install the surge tank inlet hose (1) to the radiator.




8. Position the surge tank inlet hose clamp to the radiator.




9. Install the radiator outlet hose (3) to the radiator (1).
10. Position the radiator outlet hose clamp (2) to the radiator (1).
11. Install the fan shroud.




12. Install the radiator inlet hose (4) to the radiator (6).
13. Position the radiator inlet hose clamp (5) to the radiator (6).
14. Fill the cooling system.