Master Cylinder Reservoir Replacement

Master Cylinder Reservoir Replacement

Special Tools
^ CH-47830 Fixture

Removal Procedure





1. Remove the brake master cylinder.
2. Using the appropriate tool, remove the brake fluid from the reservoir.
3. Using the CH-47830, install the brake master cylinder in a vise.





4. Remove the retaining bolt (1) for the brake master cylinder.
5. Remove the roll pin (2) for the brake master cylinder reservoir (3).

6. Important: The grommets for the brake master cylinder should remain in the brake master cylinder body.

Remove the grommets (4), if needed.
7. Remove the brake master cylinder reservoir assembly (3).

Installation Procedure





1. Important: Apply a small amount of CLEAN brake fluid to the grommets before installing them in the brake master cylinder.

Install the grommets (4), if needed.
2. Install the brake master cylinder reservoir (3).
3. Install the brake master cylinder reservoir roll pin (2).

4. Notice: Refer to Fastener Notice.

Install the brake master cylinder reservoir retaining bolt (1).
Tighten the brake master cylinder reservoir retaining bolt to 2 Nm (18 inch lbs.).
5. Remove the brake master cylinder from the CH-47830.
6. Refill the brake master cylinder reservoir.





7. Install the brake master cylinder assembly.