Brake Pedal Assy: Service and Repair

Brake Pedal Assembly Replacement
Removal Procedure





1. Remove the knee bolster.
2. Remove the knee bolster bracket.
3. Disconnect the electrical connectors (1) for the brake switches.
4. Remove the clevis pin retainer (2).
5. Remove the clevis pin (3).
6. Remove the mounting bolts (4) from the brake master cylinder.
7. Remove the mounting bolts (5) from the cowl.
8. Remove the brake pedal assembly (6).

Installation Procedure





1. Install the brake pedal assembly (6) on the brake master cylinder studs.
2. Finger tighten the mounting bolt (5) to the cowl.

Notice: Refer to Fastener Notice.

3. Install the mounting bolts (4) for the brake pedal assembly (6).
Tighten the mounting bolts to 32 Nm (24 ft. lbs.).
4. Tighten the mounting bolts (5) to the proper specifications.
Tighten the mounting bolts to 32 Nm (24 ft. lbs.).
5. Install the clevis pin (3) in the yoke for the brake master cylinder.
6. Install the clevis pin retainer (2).
7. Connect the electrical connectors (1) for the brake switches.
8. Install the knee bolster bracket.
9. Install the knee bolster.