Exhaust Crossover Pipe: Service and Repair

Figure 3-62: Transfer Case Exhaust Bracket Mounting:

CROSSOVER PIPE REPLACEMENT
1. Remove console and engine cover.
2. Remove passenger side exhaust manifold rear heat shield.
3. Loosen transfer case exhaust pipe bracket U-bolt (Figure 3-62).
4. Disconnect crossover pipe at manifolds and at catalytic converter.
5. Position new crossover pipe on manifolds. Tighten flange bolts to 26 lb-ft. (35 N.m).
6. Connect crossover pipe to catalytic converter and tighten flange bolts to 26 lb-ft. (35 N.m).
7. Tighten exhaust bracket U-bolt nuts at transfer case to 26 lb-ft. (35 N.m).
8. Install heat shield.
9. Install engine cover and console.
10. Start and run engine. Verify that exhaust components are clear of body, frame, and driveline parts.