Brake Hose/Line: Service and Repair

Brake Hose Replacement

NOTE:

- Before reassembling, check that all parts are free of dirt and other foreign particles.

- Replace parts with new ones whenever specified to do so.

- Do not spill brake fluid on the vehicle; it may damage the paint. If brake fluid gets on the paint, wash it off immediately with water.

- After removal, plug the ends of the hoses and the joints to prevent spilling brake fluid.

- The illustrations show only the front of the vehicle except where the procedure is different for the rear.

1. Raise and support the vehicle. Service and Repair

2. Remove the wheel.

3. Disconnect the brake hose (A) from the brake line (B) using a 10 mm flare-nut wrench (C).






4. With clip type: Remove the brake hose clip (A) from the brake hose (B).

5. Disc brake type: Remove the banjo bolt (C), and disconnect the brake hose from the caliper.

6. Remove the brake hose mounting bolt(s) (D), then remove the brake hose.
NOTE: Without clip type: Remove the brake hose with the bracket.






7. Install the brake hose (A) with the brake hose mounting bolt (B).

8. Disc brake type: Connect the brake hose to the caliper with the banjo bolt (C) and new sealing washers (D).






9. Position the brake hose ends (A).
NOTE:

- With clip type: Install the brake hose on the brake hose bracket (B) with the new brake hose clip (C).

- Without clip type: Install the brake hose bracket (D) to the frame.

10. Connect the brake line (E) to the brake hose.

11. After installing the brake hose, bleed the brake system. Service and Repair

12. Do the following check:
- Check the brake hose and line joint for leaks, and tighten if necessary.

- Check the brake hoses for interference and twisting.

13. Clean the mating surfaces between the brake disc or the brake drum and the inside of the wheel, then install the wheel.

With clip type





Without clip type