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Home >> Honda >> 2009 >> Civic Si L4-2.0L >> Repair and Diagnosis >> Powertrain Management >> Computers and Control Systems >> Sensors and Switches - Computers and Control Systems >> Crankshaft Position Sensor >> Service and Repair >> CKP Pulse Plate Replacement

CKP Pulse Plate Replacement




CKP Pulse Plate Replacement

1. Remove the front wheels.

2. Remove the splash shield. Engine Removal

3. Drain the engine coolant. Service and Repair

4. Remove the drive belt. Drive Belt Removal/Installation

5. Remove the cylinder head cover. Cylinder Head Cover Removal

6. Set the No 1 piston at top dead center (TDC). The punch mark on the variable valve timing control (VTC) actuator and the punch mark on the exhaust camshaft sprocket should be at the top. Align the TDC marks on the VTC actuator and the exhaust camshaft sprocket.. Cam Chain Removal

7. Remove the oil cooler hose joint pipe from the water pump. Cam Chain Removal

8. Disconnect the crankshaft position (CKP) sensor connector and the VTC oil control solenoid valve connector, and remove the harness clamps. Cam Chain Removal

9. Remove the VTC oil control solenoid valve. VTC Oil Control Solenoid Valve Removal/Test/Installation

10. Remove the crankshaft pulley. Service and Repair

11. Support the engine with a jack and a wood block under the oil pan.

12. Remove the upper torque rod. Cam Chain Removal

13. Remove the ground cable, then remove the side engine mount bracket. Cam Chain Removal

14. Remove the side engine mount bracket. Cam Chain Removal

15. Remove the cam chain case. Cam Chain Removal

16. Remove the CKP pulse plate.

17. Install the CKP pulse plate.

18. Check the chain case oil seal for damage If the oil seal is damaged, replace the chain case oil seal.. Service and Repair

19. Remove all of the old liquid gasket from the chain case mating surfaces, bolt and bolt holes.

20. Clean, and dry the chain case mating surfaces.

21. Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009, evenly to the engine block mating surface of the chain case, and to the inside edge of the threaded bolt holes Install the component within 5 minutes of applying the liquid gasket.. Cam Chain Installation
NOTE:

- If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.

- If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.

22. Apply liquid gasket to the engine block upper surface contact areas on the chain case and lower block upper surface contact areas on the chain case. Cam Chain Installation

23. Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009, evenly to the oil pan mating surface of the chain case, and to the inside edge of the threaded bolt holes Install the component within 5 minutes of applying the liquid gasket.. Cam Chain Installation
NOTE:

- If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.

- If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.

24. Install a new O-ring on the chain case Set the edge of the chain case on the edge of the oil pan, then install the chain case on the engine block.. Cam Chain Installation Wipe off the excess liquid gasket on the oil pan and chain case mating surface.
NOTE:

- When installing the chain case, do not slide the bottom surface onto the oil pan mounting surface.

- Wait at least 30 minutes before filling the engine with oil.

- Do not run the engine within 3 hours after installing the chain case.

25. Install the side engine mount bracket. Cam Chain Installation

26. Install the side engine mount bracket, then loosely tighten the new bolt and nut, and loosely tighten the bolt Install the ground cable.. Cam Chain Installation

27. Remove the air cleaner assembly. Service and Repair

28. Loosen the transmission mounting bolt and nuts. Cam Chain Installation

29. Raise the vehicle on the lift.

30. Loosen the lower torque rod mounting bolt. Cam Chain Installation

31. Loosen the front mount mounting bolt. Cam Chain Installation

32. Lower the vehicle on the lift.

33. Tighten the side engine mount mounting bolts and nut. Cam Chain Installation

34. Tighten the transmission mounting bolt and nuts. Cam Chain Installation

35. Raise the vehicle on the lift.

36. Tighten the lower torque rod mounting bolt. Cam Chain Installation

37. Lower the vehicle on the lift.

38. Install the air cleaner assembly. Service and Repair

39. Install the upper torque rod, then tighten the new upper torque rod mounting bolts in the numbered sequence shown. Cam Chain Installation

40. Raise the vehicle on the lift.

41. Tighten the front mount mounting bolt. Cam Chain Installation

42. Install the splash shield. Engine Installation

43. Lower the vehicle on the lift.

44. Install the VTC oil control solenoid valve. VTC Oil Control Solenoid Valve Removal/Test/Installation

45. Install the harness clamps, and connect the CKP sensor connector and the VTC oil control solenoid valve connector. Cam Chain Installation

46. Install the oil cooler hose joint pipe to the water pump. Cam Chain Installation

47. Install the crankshaft pulley. Service and Repair

48. Install the cylinder head cover. Cylinder Head Cover Installation

49. Install the drive belt. Drive Belt Removal/Installation

50. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater valve open. Service and Repair

51. Do the CKP pattern clear/CKP learn procedure. Initial Inspection and Diagnostic Overview





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