Water Outlet Removal and Installation

Water Outlet Removal and Installation

Removal

1. Drain the engine coolant. Service and Repair

2. Remove the air cleaner assembly. Service and Repair

3. Remove the harness holder (A) from the bracket, then remove the harness holder bracket (B).






4. Disconnect the upper radiator hose (A), the heater hose (B), and the water bypass hose (C).






5. Remove the air cleaner brackets.






6. Remove the water outlet.






7. Remove the EGR plate.






Installation

1. Install the EGR plate (A) with a new gasket (B).






2. Install the water outlet (A) with a new gasket (B).






3. Install the air cleaner brackets.






4. Connect the upper radiator hose (A), the heater hose (B), and the water bypass hose (C).






5. Install the harness holder bracket (A), then install the harness holder (B).

6. Install the air cleaner assembly. Service and Repair

7. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater valve open. Service and Repair






8. Clean up any spilled engine coolant.