Fuel Injector: Service and Repair
Injector Replacement1. Relieve fuel pressure.
2. Disconnect the connectors from the injectors (A), disconnect the ground cable (B), and remove the bracket (C).
3. Disconnect the quick-connect fittings (D).
4. Remove the fuel rail mounting nuts (E) from the fuel rail (F) then remove the fuel rail and injectors as an assembly.
5. Remove the injector clip (G) from the injector.
6. Remove the injector from the fuel rail.
7. Coat the new O-rings (A) with clean engine oil, and insert the injectors (B) into the fuel rail (C).
8. Install the injector clip (D).
9. Coat the injector O-rings (E) with clean engine oil.
10. Install the injectors into the fuel rail, then install the fuel rail into the intake manifold (G).
11. Install the fuel rail mounting nuts, ground cable, and bracket.
12. Connect the connectors to the injectors.
13. Connect the quick-connect fittings.
14. Turn the ignition switch ON (II), but do not operate the starter. After the fuel pump runs for about 2 seconds, the fuel pressure in the fuel line rises. Repeat this two or three times, then check for fuel leakage.