Countershaft, M/T
DIMENSIONSCountershaft And 1st Gear Clearance
Standard: 0.03 - 0.10 mm (0.001 - 0.004 inch)
Service Limit: 0.22 mm (0.009 inch)
1st Gear Thickness
Standard: 30.41 - 30.44 mm (1.197 - 1.198 inch)
Service Limit: 30.36 mm (1.195 inch)
2nd And 3rd Gears Clearance
Standard: 0.04 - 0.12 mm (0.002 - 0.005 inch)
Service Limit: 0.24 mm (0.009 inch)
Spacer Collar Thickness
Standard: 32.03 - 32.06 mm (1.261 - 1.262 inch)
Service Limit: 32.01 mm (1.260 inch)
2nd Gear Thickness
Standard: 31.92 - 31.97 mm (1.257 - 1.259 inch)
Service Limit: 31.85 mm (1.254 inch)
Gear Surfaces And Bearing Surfaces
Standard:
A: 30.000 - 30.015 mm (1.1811 - 1.1817 inch)
B: 35.984 - 36.000 mm (1.4167 - 1.4173 inch)
C: 24.980 - 24.993 mm (0.9835 - 0.9840 inch)
Service Limit:
A: 29.950 mm (1.1791 inch)
B: 35.930 mm (1.4146 inch)
C: 24.930 mm (0.9815 inch)
Runout
Standard: 0.02 mm (0.001 inch)
Service Limit: 0.05 mm (0.002 inch)
TIGHTENING SPECIFICATIONS
Locknut (Tighten in 3 steps)
1st: 110 Nm (79.6 ft. lbs.)
2nd: Back Off to 0
3rd: 110 Nm (79.6 ft. lbs.)