Shift Fork Clearance

NOTE: The synchro sleeve and the synchro hub should be replaced as a set.





1. Measure the clearance between each shift.fork and its matching synchro sleeve.
- Standard: 0.35 - 0.65 mm (0.014 - 0.026 inch)
- Service Limit: 1.0 mm (0.04 inch)





2. If the clearance is more than the service limit, measure the thickness of the shift fork fingers. Standard: 7.4 - 7.6 mm (0.291 - 0.299 inch). If the thickness of the shift fork fingers is not within the standard, replace the shift fork with a new one. If the thickness of the shin fingers is within the standard, replace the synchro sleeve with a new one.





3. Measure the clearance between the shift piece and the shift fork shafts.
- Standard: 0.2 - 0.5 mm (0.008 - 0.02 inch)
- Service Limit: 0.8 mm (0.03 inch)





4. If the clearance is more than the service limit, measure the width of the shim piece. Standard: 11.9 - 12.0 mm (0.469 - 0.472 inch). If the width of the shift piece is not within the standard, replace the shift piece with a new one. If the width of the shift piece is within the standard, replace the shift fork with a new one.