Clearance

NOTE: If replacement is required, always replace the synchro sleeve and the synchro hub as a set.





1. Measure the clearance between 2nd and 3rd gears.
- Standard: 0.06 - 0.21 mm (0.002 - 0.008 inch)
- Service Limit: 0.3 mm (0.01 inch)





2. If the clearance is more than the service limit, measure the thickness of 3rd gear.
- Standard: 34.92 - 34.97 mm (1.375 - 1.377 inch)
- Service Limit: 34.8 mm (1.370 inch)

NOTE: If the thickness of 3rd gear is less than the service limit, replace 3rd gear with a new one. If the thickness of 3rd gear is within the service limit, replace the 3rd/4th synchro hub with a new one.





3. Measure the clearance between 4th gear and the spacer collar.
- Standard: 0.06 - 0.21 mm 10.002 - 0.008 inch)
- Service Limit: 0.3 mm (0.01 inch)





4. If the clearance is more than the service limit, measure distance (A) on the spacer collar. Standard: 26.03 - 26.08 mm (1.025 - 1.027 inch)





5. If distance (A) is not within the standard, replace the spacer collar with a new one. If distance (A) is within the standard, measure the thickness of 4th gear.
- Standard: 31.42 - 31.47 mm (1.237 - 1.239 inch)
- Service Limit: 31.3 mm (1.232 inch)

NOTE: If the thickness of 4th gear is less than the service limit, replace 4th gear with a new one. If the thickness of 4th gear is within the service limit, replace the 3rd/4th synchro hub with a new one.





6. Measure the clearance between 5th gear and the spacer collar.
- Standard: 0.06 - 0.21 mm (0.002 - 0.008 inch)
- Service limit: 0.3 mm (0.012 inch)





7. If the clearance is more than the service limit, measure distance (B) on the spacer collar. Standard: 26.03 - 26.08 mm (1.025 - 1.027 inch)





8. If distance (B) is not within the standard, replace the spacer collar with a new one. If distance (B) is within the standard, measure the thickness of 5th gear.
- Standard: 31.42 - 31.47 mm (1.237 - 1.239 inch)
- Service Limit: 31.3 mm (1.232 inch)

NOTE: If the thickness of 5th gear is less than the service limit, replace 5th gear with a new one. If the thickness of 5th gear is within the service limit, replace the 5th synchro hub with a new one.