Clearance

1. Measure the clearance between the 1st gear and thrust shim.
- Standard: 0.045 - 0.205 mm (0.0018 - 0.0082 inch)
- Service Limit: 0.265 mm (0.01 inch)
2. If the clearance exceeds the service limit, measure the thicknesses of 1st gear and thrust shim.





- 1st gear standard: 31.45 - 31.50 mm (1.238 - 1.240 inch)





- Thrust shim standard: 1.945 - 1.955 mm (0.0766 - 0.0770 inch)

NOTE:
- If the thicknesses of 1st gear and thrust shim are less than the standard, replace with a new one.
- If the thicknesses of 1st gear and thrust shim are within the standard, replace the 1st/2nd synchro hub with a new one.





3. Measure the clearance between the 2nd and 3rd gears.
- Standard: 0.07 - 0.14 mm (0.003 - 0.006 inch)
- Service Limit: 0.20 mm (0.008 inch)
4. If the clearance exceeds the service limit, measure the thicknesses of 2nd gear and spacer collar.





- 2nd gear standard: 28.92 - 28.97 mm (1.139 - 1.141 inch)





- Spacer collar standard: 29.07 - 29.09 mm (1.144 - 1.145 inch)

NOTE:
- If the thicknesses of 2nd gear and spacer collar are less than the standard, replace with a new one.
- If the thicknesses of 2nd gear and spacer collar are within the standard, replace the 1st/2nd synchro hub with a new one.