FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Nippondenso Compressor

Clutch Overhaul:




1. Remove the center bolt while holding the pressure plate with the special tool.

Clutch Overhaul:




2. Remove the pressure plate and shim(s), taking care not to lose the shim(s).

Clutch Overhaul:




3. Remove snap ring B with snap ring pliers, then remove the pulley.

NOTE:
^ Be careful not to damage the pulley and compressor during removal/installation.
^ Once snap ring B is removed, replace it with a new one.

Compressor Clutch Overhaul:




4. Remove the screw from the field coil ground terminal. Remove snap ring A with snap ring pliers, then remove the field coil.

NOTE:
^ Be careful not to damage the field coil and compressor during removal/installation.
^ Once snap ring A is removed, replace it with a new one.
^ When installing the field coil, align the boss on the field coil with the hole in the compressor.

5. Assemble in the reverse order of disassembly. Make note of the following items.
^ Install the field coil with the wire side facing down.
^ Clean the pulley and compressor sliding surfaces with non-petroleum solvent.
^ Make sure the snap rings are in the groove properly.
^ Apply locking agent to the threads of the center bolt, and tighten it securely.
^ Make sure that the pulley turns smoothly after it's reassembled.