Installation

INSTALLATION




1. Install the dowel pins.




2. Apply grease to the parts as shown, then install the release fork and release bearing.

NOTE: Use only Super High Temp Urea Grease (P/N 08798 - 9002).




3. Install the release fork boot.
4. Place the transmission on the transmission jack, and raise it to the engine level.
5. Install the transmission mounting bolts and rear mount bracket bolts.




6. Install the three upper transmission mounting bolts and the lower starter mounting bolt.




7. Raise the transmission, then install the transmission side mount.

NOTE: Torque the mounting bolt and nuts in the sequence shown.

CAUTION: Check that the bushings are not twisted or offset.




8. Install the right front mount/bracket.
9. Install the splash shield.




10. Remove the chain hoist, then reinstall the distributor mounting bolt.




11. Install the clutch cover and the engine stiffeners (D16Z6 engine).
12. Install the change rod spring pin, and clip.

NOTE:
- Install the clip as shown.
- Turn the boot so the hole is facing down.
- Make sure the boot is installed on the change rod.




13. Install the change extension.




14. Install exhaust pipe A.




15. Install the driveshafts.

NOTE: Replace the set rings with new ones.

16. Install the ball joint onto the lower arm.
17. Install the damper fork.




18. Install the slave cylinder, then install the clutch pipe stay.

NOTE: Use only Super High Temp Urea Grease (P/N 08798 - 9002).




19. Connect the vehicle speed sensor (VSS), back-up light switch connectors, transmission ground wire, and starter cables.

NOTE: When installing the starter cable, make sure that the crimped side of the ring terminal is facing out.

20. Install the wire harness clamp.




21. Install the intake air duct, air cleaner housing assembly, and intake air tube.




22. Turn the breather cap so that the "F" mark points at an angle of 30 ° towards the front of the car as shown.
23. Refill the transmission with oil.
24. Connect the positive (+) cable first, then the negative (-) cable to the battery.
25. Check the clutch operation.
26. Shift the transmission and check for smooth operation.
27. Adjust ignition timing.
28. Check the front wheel alignment.