Clearance Inspection

NOTE: If replacement is required, always replace the synchro sleeve and hub as a set.




1. Measure the clearance between the countershaft and 1st gear.




2. If the clearance exceeds the service limit, measure the thickness of 1st gear.
If the thickness of 1st gear is less than the service limit, replace 1st gear with a new one.
If the thickness of 1st gear is within the service limit, replace the 1st/2nd synchro hub with a new one.




3. Measure the clearance between 2nd and 3rd gears.




4. If the clearance exceeds the service limit, measure the thickness of the spacer collar.




5. If the thickness is less than the service limit, replace the spacer collar with a new one.
If the thickness is within the service limit, measure the thickness of 2nd gear.
If the thickness of 2nd gear is less than the service limit, replace 2nd gear with a new one.
If the thickness of 2nd gear is within the service limit, replace the spacer collar with a new one.