FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Fuel Pump: Service and Repair

WARNING: Do not smoke while working on the fuel system.
Keep open flame away from your work area.
.


1. Relieve the fuel pressure.
a. Disconnect the negative battery cable.
b. Remove the fuel tank filler cap.
c. Use a box end wrench on the 6mm service bolt at the top of the fuel filter, while holding the special banjo bolt with another wrench.

Fuel Filter Replacement:





c. Place a rag or shop towel over the 6mm service bolt and SLOWLY loosen the 6mm service bolt one complete turn.

2. Remove the interior trim panels

Fuel Pump Replacement:





3. Disconnect the fuel lines and connector.
4. Remove the fuel pump mounting nuts.
6. Reverse procedure to install.
- Torque fuel pump mounting nuts to 6 Nm (4 ft lb).
- Torque fuel line bolt to 28 Nm (20 ft lb).

7. Replace washers as shown in the illustration.

CAUTION: Do not attempt to disassemble the fuel pump, it is not designed to be field serviced.