Reassembly

CAUTION:
- Press the 3rd, 4th, and 5th gears on the countershaft without lubrication.
- When installing the 3rd, 4th. and 5th gears, support the shaft on steel blocks and install the gears using a press.

NOTE: To assemble.




1. Install the needle bearing on the countershaft.




2. Assemble the parts as shown.

NOTE: Check that the finger of the friction damper are securely set in the grooves of the 1st/2nd synchro hub.

3. Place the parts assembled in Step 2, then install the parts on the countershaft.




4. Support the countershaft on a steel block as shown and install 3rd gear using the special tools and a press as shown.




5. Install 4th gear using the special tools and a press as shown.




6. Install 5th gear using the special tools and a press as shown.




7. Install the bearings using the special tools and a press as shown.




8. Securely clamp the countershaft assembly in a bench vise with wood blocks.
9. Install the spring washer, tighten the locknut, then stake the locknut tab into groove.

LOCKNUT
110->0->110 N-m
(11.0->0->11.0 kg-m, 80->0->80 lb-ft)