Removal

3.0L DIESEL ENGINE










WARNING: Risk of injury to skin and eyes from scalding with hot coolant. Risk of poisoning from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C (194°F)). Open cap slowly to release pressure. store coolant in suitable and appropriately marked container. Wear protective gloves, clothes and eye wear.

NOTE: Inspect condition of all clamps and hoses, replace as necessary.

1. Disconnect the negative battery cable.
2. Disconnect the AGM starter negative battery cable located inside the vehicle under the instrument paner near the accelerator pedal. .
3. Remove the air box assembly.Air Cleaner Body - Removal
4. Remove the engine cover.
5. Drain the cooling system Service and Repair
6. Remove the fan and shroud.Removal

NOTE: The radiator fan assembly is attached (threaded) to the fan pulley (1). Remove the fan blade/viscous fan drive assembly from the fan pulley by turning the mounting nut clockwise as viewed from the front. Threads on the radiator cooling fan are REVERSE THREADED (LEFT-HAND THREAD).

7. Remove the fan drive belt (2).Serpentine Accessory Drive Belt - Removal










8. Remove the serpentine belt (1).Serpentine Accessory Drive Belt - Removal
9. Remove the oil dipstick retaining bolt.
10. Remove the generator.
11. Remove the lower charge air cooler hose.





12. Remove the EGR airflow valve assembly.Exhaust Gas Recirculation (EGR) Airflow Control Valve - Removal
13. Remove water pump retaining bolts, water pump and gasket.