FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Right







RIGHT





1. Disconnect the negative battery cable.
2. Remove the engine cover (3).
3. Remove the air inlet tube to the turbocharger along with the air cleaner cover (2).




4. Remove the air control valve resonator (2).
5. Remove the vacuum pump (1).
6. Remove the oil level indicator fastener (4).




7. Remove the oil separator (1) and rear housing adaptor (2).




8. Remove the injector cover.
9. Remove the fuel rail (2).
10. Remove the high pressure fuel lines at the injectors (3).
11. Disconnect the return fuel hose from the injectors.
12. Disconnect the fuel injector and camshaft position sensor wiring harness connectors and set aside.
13. Remove the injectors. 




14. Disconnect the heater hose bracket from the cylinder head cover.




15. Disconnect the vacuum pump supply hose pipe at the front of the cylinder head cover.
16. Remove the transmission tube (2) fastener at the engine cover bracket.

CAUTION: Care must be taken not to damage the cylinder head cover. If the sealant is difficult to separate, use a hand held heat gun and warm the area thoroughly along the sealer bead.

NOTE: The rear camshaft seal in located inside the oil separator housing adaptor assembly.

17. Remove the cylinder head cover (3) and front seal (4).