Front End Paneling/Except Models 901.6,902.6,903.6,904.6

Removing And Installing Front End Paneling:

Removing and installing front end paneling

Removal, installation

1 Remove front bumper
2 Remove turn signal lamps and front end center element (a) with head lamps
3 Unscrew bolts (7) on A-pillar
4 Remove sealant (18) between wheelhouse and fender
5 Unscrew bolts (19, 20, 21 and 22)
6 Drill out spreading pins (24) and pull off bumper mount (23)
7 Pull connector off of auxiliary turn signal lamp
8 Remove fender
Remove sealant residues.

9 Reinstall in opposite order
Before installing spray fender on inside with underbody protection agent.
Seal inside of fender at wheel well and wheel well transition

MODELS 901.6, 902.6, 903.6, 904.6




1 Phillips screw
2 Front end paneling
3 Phillips screw
4 Phillips screw
5 Auxiliary turn signal lamp
6 Body-bound rivet
7 Bracket
8 Phillips screw
9 Hexagon bolt
10 Internal torx bolt

Removing, installing

1 Remove front bumper
2 Remove front grille
3 Remove lock cross member
4 Remove headlamp
5 Unclip auxiliary turn signal lamp (5) (arrow). Disconnect connector and remove
6 Pull out spreading rivet (6) and remove bumper support (7)
7 Remove sealant between area (A) of wheelhouse and front end paneling

Installation: Replace sealant
Mopar or equivalent body sealant for sealing seams(suitable for painting)

8 Unscrew screws (3) from A-pillar
9 Unscrew screw (4) from wheelhouse
10 Unscrew screws (8, 9, 10)
11 Remove front end paneling (2)
Remove sealant residues

12 Install in the reverse order
Before installing inner front end paneling coat with underbody protection agent Observe uniform gap to engine hood.