Timing Cover - Installation

INSTALLATION

NOTE: Component mating surfaces must be clean and free of all oil residue.





1. Install the front crankshaft seal in the timing cover (1).
2. Install the timing cover (1). Tighten bolts to 9 Nm (7 ft. lbs.).
3. Raise and support the vehicle.




4. Install the front oil pan bolts. Tighten bolts to 10 Nm (88 in. lbs.).
5. Lower the vehicle.




6. Install the vibration damper and pulley. Tighten bolt to 210 Nm (154 ft. lbs.), and then an additional 180°
7. Install the accessory drive belt tensioner. Tighten bolt to 58 Nm (43 ft. lbs.).
8. Install the idler pulleys. Tighten bolts to 28 Nm (20 ft. lbs.).
9. Install the accessory drive belt.




10. Install the EGR air control valve assembly.
11. Install the glow plug module.
12. Install the charge air outlet tube.
13. Install the cooling fan module. Tighten upper bolts to 14 Nm (10 ft. lbs.).
14. Raise and support the vehicle.




15. Remove special tool 9102 crankshaft lock.
16. Install the starter blank.
17. Install the lower cooling fan module bolts. Tighten lower bolts to 14 Nm (10 ft. lbs.).
18. Install the power steering line between the retainer and cooling fan module.
19. Connect the cooling fan wiring harness connector.
20. Install the power steering hose between the cooling fan and suspension.
21. Install the power steering hose between the pump and cooling fan.
22. Install the front skid plate.
23. Lower the vehicle.
24. Install the hoses at the power steering reservoir.
25. Fill the power steering reservoir.




26. Install the front engine cover bracket.
27. Install the engine cover.
28. Connect the negative battery cable.
29. Purge the air from the power steering system before starting by raising the vehicle and rotating the steering wheel back and forth 20 times.
30. Start the engine and follow the bleed procedure with the scan tool.
31. Turn engine off and inspect for leaks.