FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Removal







REMOVAL





1. Disconnect the negative battery cable.Battery
2. Remove the engine cover.Access Cover
3. Remove the air cleaner assembly.Service and Repair
4. Remove the air charge resonator.
5. Remove the air charge outlet tube (4).
6. Remove the vapor control valve.
7. Drain the coolant.Service and Repair
8. Remove the belly pan.




9. Remove the turbocharger.Turbocharger - Removal
10. Remove the EGR tube (3).




11. Remove the oil housing adapter (1).
12. Remove the rear engine lift bracket at the intake manifold.
13. Remove the front engine lift bracket at the cylinder heads.




14. Remove the left fuel rail and lines.Removal
15. Remove the right fuel rail and lines.Removal




16. Disconnect the engine harness (2) and position aside.
17. Remove the swirl port actuator (3).
18. Remove the heater hose at the EGR valve.
19. Remove the EGR control assembly.




20. Remove the coolant hose at the thermostat housing.
21. Remove the glow plug module.
22. Remove the throttle control assembly.
23. Remove the intake manifold.
24. Loosen the EGR cooler bolts to gain access to the swirl valve linkage clips.
25. Remove the swirl valve linkage clips (2).