Installation

INSTALLATION





1. Install the round clips (2) into the swirl valve linkage.
2. Clean the intake manifold sealing surfaces.
3. Install new intake manifold gaskets.




4. Install the EGR cooler.
5. Position the intake manifold and torque to 20.34 N.m (180 lbs. in.)
6. Install the throttle control assembly.
7. Instal the glow plug module.
8. Install the coolant hose at the thermostat housing.
9. Install the EGR control assembly.
10. Install the EGR control assembly chamber retaining bolts.
11. Install the EGR control assembly retaining bracket.




12. Install the swirl valve actuator.Installation.
13. Install the fuel filter assembly Installation.
14. Install the fuel lines.Installation
15. Position and connect the engine harness.
16. Install the front lifting bracket.
17. Install rear lifting bracket.
18. Install the EGR tube.
19. Install the turbocharger.Turbocharger - Installation
20. Install the engine compartment lower silencer.
21. Fill the cooling system.Service and Repair
22. Install the vapor control valve.
23. Instal the charge air outlet tube (4).
24. Install the charge air resonator.
25. Install the air cleaner assembly.Service and Repair
26. Install the engine cover.Access Cover
27. Connect the batteries.Battery