Installation

INSTALLATION





1. Assemble the two halves of the square clip around the actuator arm, and place a 5/16" O-ring (2) around the base of the clip (1) to hold it together.




2. Position the clip into the actuator arm and push the clip partially into the arm.




3. Cut the O-ring and press the clip the rest of the way into the actuator arm. Make sure the clip clicks into place.




4. Install the swirl valve actuator. Tighten the bolts to 8 Nm (44 lbs. in.).
5. Connect the swirl valve connector.
6. Position and connect the engine harness.

CAUTION: Observe the position of the turbocharger oil passage housing and gasket. Failure to properly position the gasket during assembly will result in immediate turbocharger failure after assembly.

7. Install the turbocharger.Turbocharger - Installation




8. Install the EGR tube.
9. Install the resonator.
10. Install the charge air cooler tube (4).
11. Install the air cleaner housing and air tube.Service and Repair
12. Install the strut tower support (2).
13. Fill the cooling system.Service and Repair
14. Install the engine cover.Access Cover
15. Connect the battery.Battery