Crankshaft - Removal

REMOVAL - CRANKSHAFT





1. Remove the engine cover.
2. Remove the engine from the vehicle.




3. Remove the flex plate.




4. Remove the turbocharger.




5. Remove the fuel filter.
6. Remove the fuel rails and lines.




7. Remove the intake manifold.




8. Remove the exhaust manifolds.
9. Remove the oil filter assembly.
10. Remove the water pump.
11. Remove the air flow control valve assembly.




12. Disconnect and remove the engine harness.




13. Remove the vacuum pump.




14. Remove the windage tray and lower oil pan.[1][2]Engine Oil Pan - Removal
15. Remove the oil pump pickup tube.
16. Remove the upper oil pan.[1][2]Engine Oil Pan - Removal
17. Remove the oil pump.




18. Remove the timing chain cover.
19. Remove the timing chains.
20. Remove the timing chain tensioner.
21. Remove the right cylinder head.
22. Remove the left cylinder head.




23. Remove the crankshaft oil seal.

CAUTION: Do not allow the connecting rods to nick or score the crankshaft during assembly or disassembly.

CAUTION: Do not allow the connecting rods to touch the oil jets. Serious engine damage can occur if the oil jets are bent or misaligned.





24. Remove the pistons and connecting rods.
25. Remove the oil jets.




26. Remove the crankshaft main bearing caps.
27. Remove the crankshaft.
28. Remove the thrust washer.
29. Remove the crankshaft bearings.