Master Cylinder Removal and Installation

STANDARD PROCEDURE - MASTER CYLINDER

REMOVAL





1. Using a suction gun remove as much brake fluid from the reservoir as possible (Fig. 20).
2. Remove the fluid reservoir (Fig. 20) or (Fig. 21).





3. Remove the brake lines Seal off the ends and bore holes with plugs. (Fig. 20) or (Fig. 21)
4. Remove the master cylinder mounting nuts (Fig. 20) or (Fig. 21). Check brake booster for damage due to leaking master cylinder. It is not possible to repair the master cylinder.

INSTALLATION
1. Install the master cylinder to the brake booster (Fig. 20). Tighten to 28 Nm (248 inch lbs.).
2. Install the brake lines (Fig. 20). Tighten to 14 Nm (124 inch lbs.).
3. Install the fluid reservoir (Fig. 20).
4. Bleed the brake system.
5. Check the brake system for any leaks.