FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Service Manual

DOOR

REMOVAL

1. Disconnect and isolate battery negative cable.
2. Remove mirror.

Fig. 3:




3. Position aside the wiring boot and disconnect the electrical connectors. (Fig. 3)

Fig. 4:




4. Remove the bolts and disconnect the door check from the a-pillar. (Fig. 4)
5. Support door with a suitable device.

Fig. 5:




6. Loosen the hinge set screws. (Fig. 5)
7. Remove door by lifting off hinge pins.

INSTALLATION

1. Slide door into hinges.
2. Install set screws.
3. Install check bracket onto a-pillar.
4. Apply Loctite(R) 243 sealant check strap bolts and install bolts.
5. Tighten the M8 bolts to 35 N.m (26 ft.lbs.) or tighten the M6 bolts to 10 N.m (89 in.lbs.).
6. Connect all door electrical connectors and position boot back.
7. Install mirror.
8. Adjust door if required.
9. Connect battery negative cable.