FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Battery, Hybrid Drive: Service and Repair



High Voltage Battery - Hybrid Electric Vehicle (HEV)

WARNING: To prevent the risk of high-voltage shock, always follow precisely all warnings and service instructions, including instructions to depower the system. The high-voltage system utilizes approximately 300 volts DC, provided through high-voltage cables to its components and modules. The high-voltage cables and wiring are identified by orange harness tape or orange wire covering. All high-voltage components are marked with high-voltage warning labels with a high-voltage symbol. Failure to follow these instructions may result in serious personal injury or death.

1. WARNING: Before beginning any service procedure. Failure to follow this instruction may result in serious personal injury.

Refer to: Health and Safety Precautions. General Service Warnings

2. Refer to: High Voltage Battery Disconnect and Connect - Hybrid Electric Vehicle (HEV). Service and Repair
3. Refer to: Battery Disconnect and Connect - Hybrid Electric Vehicle (HEV).
4. Refer to: High Voltage Battery Cooling Fan and Air Outlet Duct - Hybrid Electric Vehicle (HEV).
5. Refer to: High Voltage Battery Air Inlet Duct - Hybrid Electric Vehicle (HEV).

6.







7.
1. Torque: 17 Nm
2. Torque: 12 Nm







8. Torque: 47 Nm







9.







Installation

1. To install, reverse the removal procedure.
2.