Health and Safety Precautions
Health and Safety Precautions
General Service Warnings
Review carefully the information below before beginning any repair. Following these warnings is a list of specific system warnings that must be reviewed before beginning work on any listed system.
WARNING:
- Always wear eye protection when servicing a vehicle. Failure to follow this instruction may result in serious personal injury.
- Wear protective gloves when handling components or parts that have pointed or sharp edges. Failure to follow this instruction may result in serious personal injury.
- Do not work under the hood of a vehicle with a damaged cooling fan, as it can separate during operation. With the ignition OFF, inspect all cooling fans for damage, cracks or separation and replace with a new fan as necessary. Failure to follow this instruction may result in serious personal injury.
- Vehicles with engine auto start-stop technology may start automatically with the ignition on. Make sure the ignition is off when servicing or working in close proximity to rotating engine parts. Failure to follow this instruction may result in serious personal injury.
- Before raising the vehicle on a hoist, make sure the hoist capacity is adequate for the vehicle weight, including any vehicle cargo or modifications. Always position the hoist lift arms as shown in the illustration. Do not use the engine to power the drive wheels unless all drive wheels are elevated off the ground. Incorrect hoist arm positioning or drive wheels in contact with the ground can cause unintended vehicle movement. Failure to follow these instructions may result in serious personal injury or death.
- Before lifting the vehicle with a jack, make sure the jack capacity is adequate for the vehicle weight, including any vehicle cargo or modifications. Identify the correct jacking points as shown in the illustration. Position the vehicle on a hard, level surface. After jacking, always support vehicle with jack stands. Never get under a vehicle supported only by a jack. Set the parking brake and block all wheels remaining on the ground. Failure to follow these instructions may result in unintended vehicle movement and serious personal injury or death.
- Turn off (disable) the power running boards (if equipped) before jacking, lifting or placing any object under the vehicle. Never place your hand between the power running board and the vehicle. Extended power running boards will retract when doors are closed. Failure to follow these instructions may result in serious personal injury.
- Never support an engine by the intake or exhaust manifolds. The engine may drop suddenly. Failure to follow this instruction may result in serious personal injury.
- Disconnect the window regulator motor connector before working inside the vehicle doors. Service actions inside the door (such as door latch, handle or lock cylinder service) or operating the remote keyless entry (RKE) fob may activate the windows on vehicles equipped with global open/close. Serious injury to hands or arms may occur if a window motor is activated during service. Failure to follow these instructions may result in serious personal injury.
- Do not apply heat or flame to the shock absorber or strut tube. The shock absorber and strut tube are gas pressurized and could explode if heated. Failure to follow this instruction may result in serious personal injury.
- Keep solvents away from ignition sources. Solvents may be flammable and can ignite or explode if not handled correctly. Failure to follow this instruction may result in serious personal injury.
- Use only a type-D fire extinguisher to extinguish magnesium fires. Never attempt to use a type-A, -B, -C extinguisher, or water, as these items are ineffective and may accelerate a magnesium fire. Failure to follow these instructions may result in serious personal injury.
- Always secure transmission, transfer case, and axle assemblies to their service jack. Avoid obstructions while lowering and raising the jack. Improperly secured assemblies or contact with obstructions may cause the assembly to fall off the jack, which could result in serious personal injury.
- Always verify that the lockpin on a bench-mounted holding fixture is correctly secured to help prevent unexpected component rotation. Failure to follow this instruction may result in serious personal injury.
- Use tools, not fingers, to hold flagnuts. Flagnuts may slip or spin unexpectedly when removing fasteners. Failure to follow this instruction may result in injured fingers.
Carefully review the safety warnings for each system below before beginning any service or repair.
For additional information, refer to: High Voltage System Health and Safety Precautions - Overview.
For additional information, refer to: Climate Control System Health and Safety Precautions. Service Precautions
For additional information, refer to: Battery and Battery Charging Health and Safety Precautions. Service Precautions
For additional information, refer to: Brake System Health and Safety Precautions. Service Precautions
For additional information, refer to: Body Repair Health and Safety and General Precautions. Service Precautions
For additional information, refer to: Engine Cooling System Health and Safety Precautions. Service Precautions
For additional information, refer to: Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions. Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions
For additional information, refer to: Diesel Fuel System Health and Safety Precautions. Service Precautions
For additional information, refer to: Safety Belt and Supplemental Restraint System (SRS) Health and Safety Precautions. Service Precautions
For additional information, refer to: Wheel and Tire Health and Safety Precautions. Service Precautions