Differential

Differential

WARNING: Before beginning any service procedure, REFER to Safety Warnings . Failure to follow this instruction may result in serious personal injury.

Special Tool(s)






Material(s)






Exploded View










Disassembly

1. NOTICE: Take care not to damage the speed sensor wheel.

Using 204-069 (T81P-1104-C) , 205-D064 (D84L-1123-A) and 205-D015 (D80L-630-4) , remove the differential case bearings.





2. Remove the speed sensor wheel.

3. Remove the differential case bolts. Lightly tap the ring gear to separate it from the differential case.

4. Clean all parts in clean solvent and blow dry with compressed air.

5. Inspect the differential parts for damage or wear.

Assembly

1. NOTE: New taper roller bearings can be installed without any treatment.
Lubricate with Motorcraft(R) Full Synthetic Manual Transmission Fluid during reassembly.

2. Install the gear to the differential, then install the ring gear bolts.

- Tighten the bolts in a star pattern.
- Tighten to 88 Nm (65 lb-ft).

3. Install the trigger wheel in the housing recess. Using 308-225 (T94P-7025-GH) with 205-153 (T80T-4000-W) , install the differential bearing. Turn the differential over and install the other differential bearing.