Clutch Master Cylinder: Service and Repair

Clutch Master Cylinder













Removal and Installation

WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.

NOTICE: Do not spill brake fluid on painted or plastic surfaces or damage to the surface may occur. If brake fluid is spilled onto a painted or plastic surface, immediately wash the surface with water.

1. Remove the brake pedal and bracket assembly. For additional information, refer to Hydraulic Brake Actuation Service and Repair.

2. Remove the retaining clip from the clutch pedal pin.

3. Remove the 2 clutch master cylinder bolts, then disconnect the clutch master cylinder from the clutch pedal.
- To install, tighten to 10 Nm (89 lb-in).

4. Remove the reservoir hose from the clutch master cylinder.

NOTE: Install new hose clamps on the reservoir hose.

5. To install, reverse the removal procedure.

6. Bleed the clutch hydraulic system. For additional information, refer to Manual Transaxle/Transmission and Clutch - General Information Service and Repair.

7. Check the clutch for normal operation.