Transfer Case - Power Transfer Unit (PTU) - Installation

Power Transfer Unit (PTU)





NOTE: 3.5L with AW21 transmission shown, 3.0L with 6F35 transmission similar.











1. NOTE: A new compression seal must be installed whenever the Power Transfer Unit (PTU) is removed from the vehicle.

Using a suitable tool, install the new compression seal.





NOTE: A new PTU intermediate shaft seal and deflector must be installed whenever the intermediate shaft or PTU is removed from the vehicle.

2. Position the PTU to the transaxle. Install the 5 PTU-to-transaxle bolts.
- Tighten to 90 Nm (66 lb-ft).





3. Position the PTU support bracket into place and install the 5 PTU support bracket bolts.

1. Tighten the bolts to the PTU to 48 Nm (35 lb-ft).

2. Tighten the bolts to the engine to 48 Nm (35 lb-ft).





4. Install the driveshaft. For additional information, refer to Drive/Propeller Shafts, Bearings and Joints.

5. Install the RH catalytic converter. For additional information, refer to Exhaust System &/or Catalytic Converter.

6. Top off transmission and/or PTU fluid as necessary.