Crankshaft Pulley

Crankshaft Pulley









Removal

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Vehicle Jacking and Lifting.

2. Remove the accessory drive belt. For additional information, refer to Drive Belts, Mounts, Brackets and Accessories.

3. Remove the crankshaft pulley bolt and washer.
- Discard the crankshaft pulley bolt.

4. Using the 3 Jaw Puller, remove the crankshaft pulley.





Installation

1. Lubricate the crankshaft front seal inner lip with clean engine oil.

2. NOTE: Clean the keyway and slot using metal surface prep before applying silicone gasket and sealant.

NOTE: The crankshaft pulley must be installed and the bolt tightened within 4 minutes of applying the silicone gasket and sealant.

Apply silicone gasket and sealant to the end of the keyway slot.





3. NOTE: Lubricate the outside diameter sealing surface with clean engine oil.

Using the Crankshaft Vibration Damper Installer, install the crankshaft pulley.





4. Install the bolt and washer. Tighten the bolt in 4 stages:
- Stage 1: Tighten to 120 Nm (89 lb-ft).

- Stage 2: Loosen one full turn.

- Stage 3: Tighten to 50 Nm (37 lb-ft).

- Stage 4: Tighten an additional 90 degrees.

5. Install the accessory drive belt. For additional information, refer to Drive Belts, Mounts, Brackets and Accessories.