Procedures

Clutch Master Cylinder

Material:

Removal and Installation

WARNING: Brake fluid contains polygycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists.

CAUTION: Brake fluid is harmful to painted or plastic surfaces. If the brake fluid is spilled onto a painted or plastic surface, wash immediately with water.

1. Using a suitable suction gun, partially drain the brake and clutch reservoir. Drain it to just below the clutch reservoir nipple.





2. Disconnect the reservoir hose at the brake and clutch reservoir.
^ Plug the hose.
3. Remove the 2 suction accumulator bolts and position the suction accumulator aside.





4. Remove the clip and disconnect the hydraulic line.





5. Remove the retaining clip from the clutch pedal pin.
6. Remove the 2 clutch master cylinder bolts, then disconnect the clutch master cylinder from the clutch pedal.
^ To install, tighten to 10 Nm (7 ft. lbs.).
7. Remove the clutch master cylinder from the vehicle.
8. Remove the reservoir hose from the clutch master cylinder.
9. To install, reverse the removal procedure.
^ Install new hose clamps on the reservoir hose.
^ Refill the brake and clutch reservoir with the specified fluid.
^ Bleed the clutch hydraulic system.