5.4L (330 CID)

Engine
The 5.4L (330 CID) is a V-8 engine with the following features:
- Dual overhead camshafts
- Four valves per cylinder
- Sequential multi-port fuel injection (SFI)
- Aluminum cylinder heads
- Cast iron, 90-degree V-cylinder block
- Individually chain-driven camshafts with a hydraulic timing chain tensioner on each timing chain
- Electronic ignition system with 8 ignition coils
- Supercharger (SC)
- Charge air cooler (CAC)

Identification
For quick identification refer to the safety certification decal.
- The decal is located on the LH front door lock face panel.
- Find the engine code (letter or number) on the decal, then refer to the Engine Identification Chart to determine engine type and size. Refer to Vehicle/Application and ID.
- The symbol code on the identification tag identifies each engine for determining parts usage; for example, engine displacement in liters or cubic inch displacement and model year.

Engine Code Information
The engine code information label is located on the engine front cover. The label contains, among other information:
- the engine calibration number.
- the engine build date.
- the engine plant code.
- the engine code.

Emission Calibration Label

NOTE: The engine codes and the calibration numbers must be used when making inquiries or ordering parts.

The emission calibration number label is located on the LH side door or LH door post pillar. It identifies:
- the engine calibration number.
- the engine code number.
- the revision level.
These numbers are used to determine if parts are unique to specific engines.

Supercharger
The supercharger (SC) is a positive displacement pump. Its purpose is to supply an excess volume of intake air to the engine by increasing air pressure and density in the intake manifold. The SC is matched to the engine by its displacement and belt ratio, and can provide excess airflow at any engine speed.

NOTE: The supercharger (SC) is repaired only as an assembly. Disassembly of the SC unit may void the warranty.

NOTE: The supercharger (SC) is not a bolt-on option. It is part of a integrated engine system. Many components of the supercharged engine are not interchangeable with similar parts from a non-supercharged engine.

The SC contains two 3-lobed rotors. The helical shape and specialized porting provide a smooth discharge flow and low level of noise during operation. The rotors are supported by ball bearings in front and needle bearings at the rear. The drive gears are pressed into place, therefore the SC is installed new as a unit, and is not repairable.

The SC system is a blow-through type with the fuel injected directly into the intake ports. The SC is belt driven off the crankshaft through an idler pulley. The throttle body controls the amount of intake air to the SC through the intake plenum. Air from the SC is routed through the charge air cooler (CAC), then to the intake manifold. The resulting denser air charge in the combustion chamber provides for a higher power output of the engine over a non-supercharged engine or the same displacement.

NOTE: It is not possible to increase manifold pressure or engine power output by altering the bypass valve or the actuator.

At partial-throttle opening or when vacuum is present in the intake system, a vacuum controlled bypass valve reroutes some discharged air from the SC back through the intake plenum. This prevents the SC from cavitating, causing reduced performance, increased temperatures and poor economy.

The SC has a self-contained oiling system that does not require a fluid change for the life of the vehicle.

Induction System
The sequential multi-port fuel injection (SFI) provides the fuel/air mixture needed for combustion in the cylinders. The 8 solenoid-operated fuel injectors:
- are mounted in the fuel injection supply manifold and the intake manifold above the cylinder heads.
- meter fuel into the air intake stream in accordance with engine demand.
- are positioned so that their tips direct fuel just ahead of the engine intake valves.
- are connected in series with the fuel pressure regulator.
- supply fuel from the fuel tank by a fuel pump mounted in the fuel tank.

A constant fuel pressure drop is maintained across the fuel injectors by the fuel pressure regulator. The fuel pressure regulator:
- is positioned upstream from the fuel injectors on the fuel injection supply manifold.

Crankshaft
The crankshaft is supported on the bottom of the cylinder block by 5 crankshaft main bearings.

Camshafts
The camshafts:
- are arranged in pairs, one each (intake and exhaust) on each cylinder head.
- are synchronized through a secondary timing chain.
- depress the roller followers to actuate the valves.

Valve Train
The valves are actuated by a direct acting hydraulic lash adjuster and roller follower. The direct acting hydraulic lash adjusters and roller followers:
- provide hydraulic lash adjustment.
- ride on the camshaft lobes.

Engine Lubrication System
The engine lubrication system is of the force-feed type in which oil is supplied under full pressure to the:
- crankshaft main bearings.
- crankshaft thrust main bearing.
- connecting rod bearings.
- oil galleries.

All other parts are lubricated by splash of the oil.

Oil Pump
The lubrication system of the 5.4L (4V) engine is designed to provide optimum oil flow to critical components of the engine through its entire operating range. The heart of the system is a positive displacement internal gear oil pump using top seal rotors.

Generically, this design is known as a gerotor pump, which operates as follows:
- The oil pump is mounted on the front face of the cylinder block.
- The inner rotor is piloted on the crankshaft post and is driven through flats on the crankshaft.
- System pressure is limited by an integral, internally-vented relief valve which directs the bypassed oil back to the inlet side of the oil pump.
- Oil pump displacement has been selected to provide adequate volume to make sure of correct oil pressure both at hot idle and maximum speed.
- The relief valve calibration protects the system from excessive pressure during high viscosity conditions.
- The relief valve is designed to provide adequate connecting rod bearing lubrication under high-temperature and high-speed conditions.