Part 2

41. Install the coolant pump and the 4 bolts.
- Tighten to 25 Nm (18 ft. lbs.).





42. Install the camshaft position (CMP) sensor and the bolt.
- Tighten to 10 Nm (89 inch lbs.).





43. Install the crankshaft position (CKP) sensor and the bolt.
- Tighten to 10 Nm (89 inch lbs.).





44. NOTE: If the valve covers are not secured within 4 minutes, the sealant must be removed and the sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign of wetness or 4 minutes, whichever is longer. Failure to follow this procedure can cause future oil leakage.

NOTE: LH shown, RH similar.

Apply silicone gasket sealant in the locations shown.





45. NOTE: If the valve covers are not secured within 4 minutes, the sealant must be removed and the sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign of wetness or 4 minutes, whichever is longer. Failure to follow this procedure can cause future oil leakage.

NOTE: LH shown, RH similar.

Install the valve covers and the bolts.
- Tighten in the sequence shown to 10 Nm (89 inch lbs.).





46. NOTE: LH shown, RH similar.

Install the LH and RH block drain plugs.
- Tighten to 14 Nm (10 ft. lbs.).





47. Install the RH engine insulator bracket, the stud bolt, and the 3 bolts.
- Tighten to 80 Nm (59 ft. lbs.).





48. NOTE: Lubricate the new oil level indicator tube O-ring seal with clean engine oil prior to installation.

Using a new O-ring seal, install the oil level indicator tube, bolt and oil level indicator.
- Tighten to 10 Nm (89 inch lbs.).





49. NOTE: Clean and inspect the sealing surfaces with metal surface prep. Follow the directions on the packaging.

Using a new gasket, install the oil filter adapter and the 8 bolts.
- Tighten in the sequence shown:
^ Bolts 1 through 6 to 25 Nm (18 ft. lbs.).
^ Bolts 7 and 8 to 50 Nm (37 ft. lbs.).





50. NOTE: Clean and inspect the sealing surfaces with metal surface prep. Follow the directions on the packaging.

Using a new gasket, install the oil cooler and the 6 bolts.
- Tighten in the sequence shown to 10 Nm (89 inch lbs.).





51. Install the 3 coolant tube assembly bolts.
- Tighten to 10 Nm (89 inch lbs.).





52. NOTE: Clean and inspect the sealing surfaces with metal surface prep. Follow the directions on the packaging.

Using new intake manifold gaskets, install the intake manifold and the 14 bolts.
- Tighten in the sequence shown to 10 Nm (89 inch lbs.).





53. Connect the intake manifold-to-coolant tube assembly hose.





54. Position the wiring harness assembly onto the engine.

55. NOTE: Apply a light film of brake dielectric grease to the inside of the coil boots before installation.

Install the 4 LH coil-on-plugs.
- Connect the 4 LH coil-on-plug electrical connectors.





56. Install the LH coil-on-plug cover and the 2 bolts.
- Tighten to 10 Nm (89 inch lbs.).





57. Attach the wiring harness retainers to the LH valve cover stud bolts.





58. Install the LH radio interference capacitor and the nut.
- Tighten to 10 Nm (89 inch lbs.).





59. Connect the 4 LH fuel injector electrical connectors.





60. Connect the intake air temperature (IAT) sensor electrical connector.





61. Connect the CMP sensor electrical connector.





62. Connect the engine oil pressure (EOP) sensor electrical connector.





63. NOTE: Apply a light film of brake dielectric grease to the inside of the coil boots before installation.

Install the 4 RH coil-on-plugs.
- Connect the 4 RH coil-on-plug electrical connectors.





64. Install the RH coil-on-plug cover, bolt and stud bolt.
- Tighten to 10 Nm (89 inch lbs.).





65. Attach the wiring harness retainers to the RH valve cover stud bolts.





66. Attach the wiring harness to the RH coil-on-plug cover stud bolt.





67. Connect the EGR valve electrical connector.





68. Install the RH radio interference capacitor and the nut.
- Tighten to 10 Nm (89 inch lbs.).





69. Connect the fuel rail pressure and temperature sensor electrical connector.





70. Connect the 4 RH fuel injector electrical connectors.





71. Connect the positive crankcase ventilation (PCV) valve electrical connector.





72. Attach the 3 wiring harness pin-type retainers.





73. Install the wiring harness retaining bracket and the 2 bolts.
- Tighten to 10 Nm (89 inch lbs.).





74. Connect the bubbler tube from the supercharger (SC).





75. Attach the wiring harness pin-type retainer to the LH cylinder head.





76. Connect the LH heated oxygen sensor (HO2S) electrical connector and pin-type retainer.





77. Attach the wiring harness pin-type retainer to the coolant tube assembly bracket.





78. Connect the cylinder head temperature (CHT) sensor electrical connector.





79. Install a new gasket, the throttle (TB) and spacer assembly and the 4 bolts.
- Tighten to 10 Nm (89 inch lbs.).





80. Connect the TB control electrical connector.





81. Connect the throttle position (TP) sensor electrical connector.





82. Install and connect the crankcase ventilation tube.





83. Install the exhaust gas recirculation (EGR) tube.
- Tighten to 39 Nm (29 ft. lbs.).





84. Install the 3 SC drive belt idler pulleys and the 3 bolts.
- Tighten the heavy load idler pulley (closest to centerline of engine) to 48 Nm (35 ft. lbs.).
- Tighten the smooth idler pulley and the grooved idler pulley to 25 Nm (18 ft. lbs.).





85. Install the coolant pump pulley and the 4 bolts.
- Do not tighten the bolts at this time.





86. Install the accessory drive belt idler pulley (grooved) and the bolt.
- Tighten to 25 Nm (18 ft. lbs.).





87. Install the accessory drive belt idler pulley (smooth) and the stud bolt.
- Tighten to 25 Nm (18 ft. lbs.).





88. Install the accessory drive belt tensioner and the bolt.
- Tighten to 25 Nm (18 ft. lbs.).





89. Install the alternator, 2 bolts and the stud bolt.
- Tighten to 50 Nm (37 ft. lbs.).





90. Attach the 2 wiring harness pin-type retainers to the generator.





91. Connect the generator electrical connector.





92. Install the power steering pump and reservoir assembly and the 3 bolts.
- Tighten to 25 Nm (18 ft. lbs.).





93. Install the power steering reservoir bracket bolts.
- Tighten to 25 Nm (18 ft. lbs.).





94. Install the power steering tube bracket bolt.
- Tighten to 10 Nm (89 inch lbs.).





95. Connect the power steering pressure (PSP) switch electrical connector.





96. Install the power steering tube bracket nut.
- Tighten to 10 Nm (89 inch lbs.).





97. Position the SC drive belt and install the SC drive belt tensioner and bolt.
- Tighten to 48 Nm (35 ft. lbs.).





98. Rotate the accessory drive belt tensioner clockwise and install the accessory drive belt.





99. Tighten the 4 coolant pump pulley bolts to 25 Nm (18 ft. lbs.).