Convertible Top - Tension Cable Tick/Pop/Rattle

TSB 07-20-3

10/15/07

CONVERTIBLE TOP - TENSION CABLE NOISE -
BUILT BEFORE 12/1/2006

FORD:
2005-2007 Mustang

ISSUE
Some 2005-2007 Mustang Convertible vehicles built before 12/1/2006, may exhibit a tick, pop, rattle, snap, creak type noise that sounds like it originates above the front door glass area and/or convertible latches. The concern is caused by a stick/slip condition between the cable and the top. The cable runs from the number 1 bow to the number 5 bow and maintains the shape of the window opening. The noise resonates through the cable to the number 1 bow.

ACTION
Follow the Service Procedure steps to correct the condition.

SERVICE PROCEDURE

Replace both convertible top tension cables with revised service cables. The revised cables are incased within a teflon tube to prevent stick/slip to the convertible top material.

1. With roof in the closed and latched position, stand outside the vehicle with thumb placed under outer seam approximately 12" from the front edge of the convertible top, pull seam slightly outward/upward and release while listening for cable noise.

a. If stick/click, rubbing noise is heard go to Step 2.

b. If no noise is present continue with normal diagnosis.

2. Replace both convertible top tension cables per Workshop Manual, Section 501-18.





WARRANTY STATUS: Eligible Under Provisions Of New Vehicle Limited Warranty Coverage
IMPORTANT: Warranty coverage limits/policies are not altered by a TSB. Warranty coverage limits are determined by the identified causal part.

OPERATION DESCRIPTION TIME

072003A 2005-2007 Mustang 1.5 Hrs.
Convertible Built Before
12/1/2006: Replace Both
Convertible Top Tension
Cables, Includes Time For
Diagnosis

DEALER CODING
CONDITION
BASIC PART NO. CODE
7652806 41





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