Caliper Removal and Installation, Front

Brake Caliper - 4.0L SOHC and 4.6L (3V)

Material:

Disc Brake System - Exploded View:

Removal

WARNING: Use of any other than approved DOT 3 motor vehicle brake fluid will cause permanent damage to brake components and will render the brakes inoperative. Failure to follow these instructions may result in personal injury.

WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury.

CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.

1. With the vehicle in NEUTRAL, position it on a hoist.
2. Remove the brake caliper flow bolt and discard the 2 copper washers.

3. CAUTION: Do not use the caliper sight hole to retract pistons as this can damage the pistons and boots.

Remove and discard the 2 brake caliper guide pin bolts and remove the brake caliper.
4. Inspect the brake caliper.
- If leaks or damaged boots are found, install a new brake caliper.

Installation
1. Position the brake caliper and install 2 new guide pin bolts.
- Tighten to 34 Nm (25 ft. lbs.).
2. Using 2 new copper washers, position the brake flexible hose on the brake caliper and install the brake caliper flow bolt.
- Tighten to 40 Nm (30 ft. lbs.).
3. Bleed the brakes.
4. Test the brakes for normal operation.