Rear Knuckle: Service and Repair

Wheel Knuckle

Special Tools:

Removal

CAUTION: Suspension fasteners are critical parts because they affect performance of vital parts and systems and their failure can result in major service expense. new part with the same part number must be installed if installation becomes necessary. Do not use a replacement part of lesser quality or substitute design. Torque values must be used as specified during reassembly to make sure of correct retention of these parts.

CAUTION: Before tightening any suspension bushing fasteners, the suspension must be at the bushing fastener tightening position.

1. With the vehicle in NEUTRAL, position it on a hoist.
2. If equipped, remove the wheel speed sensor bolt and position the sensor aside.
- To install, tighten to 23 Nm (17 ft. lbs.).





3. Disconnect the parking brake cable from the brake caliper.
1. Remove the clip.
2. Disconnect the parking brake cable from the brake caliper.





4. NOTE: Apply the brake to keep the halfshaft from rotating.

Remove and discard the wheel hub nut.

5. CAUTION: Do not allow the brake caliper and anchor plate assembly to hang from the brake hose or damage to the hose can occur.

Remove the anchor plate bolts and position the brake caliper and anchor plate assembly aside.
- Support the brake caliper and anchor plate assembly using mechanic's wire.

6. Remove the 2 brake disc bolts and the brake disc.
7. Using the special tool, separate the halfshaft from the wheel hub.





8. Remove and discard the shock absorber lower bolt and flag nut.
- If equipped, remove the shock absorber damper.
9. Using a suitable jack, raise the lower arm.





10. Remove and discard the upper arm outboard bolt.
11. Remove and discard the lower arm outboard bolt.
12. Remove the 4 trailing arm-to-knuckle nuts and the wheel knuckle.
- Discard the nuts.

Installation

CAUTION: Before tightening any suspension bushing fasteners, the suspension must be at the bushing fastener tightening position. Use a suitable jack to raise the suspension until the distance between the center of the hub and the lip of the fender is equal to 395 mm (15.55 inch).

1. NOTE: Do not tighten the bolt at this time.

Position the wheel knuckle and install the 4 trailing arm-to-knuckle nuts.

2. NOTE: Do not tighten the bolt at this time.

Install the lower arm outboard bolt.

3. NOTE: Do not tighten the bolt at this time.

Install the upper arm outboard bolt.

4. NOTE: Do not tighten the bolt at this time.

Install the shock absorber lower bolt and flag nut.
5. Install the brake disc and the 2 brake disc bolts.
- Tighten the bolts to 20 Nm (15 ft. lbs.).
6. Position the brake caliper and anchor plate assembly and install the 2 bolts.
- Tighten the bolts to 70 Nm (52 ft. lbs.).
7. Using the special tool, install the halfshaft into the wheel hub.





8. CAUTION: Do not tighten the wheel hub nut with the vehicle on the ground. The nut must be tightened to specification before the vehicle is lowered onto the wheels. Wheel bearing damage will occur if the wheel bearing is loaded with the weight of the vehicle applied.

Install a new wheel hub nut.
- While applying the brakes to prevent the wheel hub nut from turning, tighten the nut to 225 Nm (185 ft. lbs.).
9. Connect the parking brake cable to the brake caliper.
1. Install the clip.
2. Connect the parking brake cable to the brake caliper.





10. CAUTION: Before tightening any suspension bushing fasteners, the suspension must be at the bushing fastener tightening position. Use a suitable jack to raise the suspension until the distance between the center of the hub and the lip of the fender is equal to 395 mm (15.55 inch).

Using the positioned suitable jack, raise the lower arm to bushing fastener tightening position.





11. Tighten the 4 trailing arm-to-knuckle nuts to 115 Nm (85 ft. lbs.) with the suspension at the bushing fastener tightening position.
12. Tighten the lower arm outboard nut to 103 Nm (76 ft. lbs.) with the suspension at the bushing fastener tightening position.
13. Tighten the upper arm outboard bolt to 110 Nm (81 ft. lbs.) with the suspension at the bushing fastener tightening position.
14. Tighten the shock absorber lower bolt to 90 Nm (66 ft. lbs.) with the suspension at the bushing fastener tightening position.
15. Lower and remove the jack.