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Fuel System - Fuel Tank Difficult to Fill

TSB 05-15-12

08/08/05

FUEL FILL SLOW, OR DIFFICULT TO FILL -
VEHICLES BUILT BEFORE 4/26/2005

FORD:
2005 Mustang

This article supersedes TSB 05-4-8 to update the vehicle build date information.

ISSUE
Some 2005 Mustang vehicles built before 4/26/2005, may exhibit the fuel tank being slow or difficult to fill. The condition may be described as, repeated rapid shut-offs of the filling station pump nozzle, or multiple nozzle shut-offs when attempting to fill the fuel tank. The condition may be due to the fuel tank vapor venting system inside the fuel tank.

ACTION
Install a new fuel tank. Refer to Section 310-01 of the Workshop Manual. The new fuel tank has a revised internal venting system to improve fuel filling.

NOTE
SOME PUMP NOZZLE SHUT-OFFS MAY BE DUE TO THE FILLING STATION PUMP DELIVERING THE FUEL TOO QUICKLY. THIS IS NORMAL.





Parts Block

WARRANTY STATUS: Eligible Under Provisions Of New Vehicle Limited Warranty Coverage

OPERATION DESCRIPTION TIME

051512A 2005 Mustang 4.0L SOHC: 1.8 Hrs.

Replace Fuel Tank
(Includes Time To Drain,
Refill And Transfer Any
Necessary Parts) (Do Not
Use With 9002A, 9275A,
9350E)

051512B 2005 Mustang 4.0L SOHC 2.2 Hrs.
Convertible: Replace Fuel
Tank (Includes Time To
Drain, Refill And Transfer
Any Necessary Parts) (Do
Not Use With 9002A,
9275A, 9350E)

051512C 2005 Mustang 4.6L 3V: 2.0 Hrs.
Replace Fuel Tank
(Includes Time To Drain,
Refill And Transfer Any
Necessary Parts) (Do Not
Use With 9002A, 9275A,
9350E)

051512D 2005 Mustang 4.6L 3V 2.4 Hrs.
Convertible: Replace Fuel
Tank (Includes Time To
Drain, Refill And Transfer
Any Necessary Parts) (Do
Not Use With 9002A,
9275A, 9350E)

DEALER CODING
CONDITION
BASIC PART NO. CODE
9002 42





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