Brake Pedal Assy: Service and Repair

Brake Pedal and Bracket








NOTE: The manual transmission pedal assembly is shown, the automatic transmission pedal assembly is similar


Removal and Installation
All vehicles

1. CAUTION: The brake pedal must be connected to the booster rod and in the at rest position before removing or installing the speed control deactivator switch. Failure to follow this instruction will damage the switch.

Remove the stoplamp switch and if equipped, the speed control deactivator switch (brake).
2. Remove the redundant self-locking pin cover and the self locking pin.
3. Remove the booster rod pin and bushing from the brake pedal.

Manual transmission vehicles

4. CAUTION: The clutch pedal must be connected to the clutch master cylinder actuation rod and in the at rest position before removing or installing the speed control deactivator switch. Failure to follow this instruction will damage the switch.

Remove the speed control deactivator switch (clutch) and position it aside.
5. Disconnect the clutch pedal interlock switch electrical connector.





6. Disconnect the clutch pedal low pressure hydraulic hose from the master cylinder reservoir.





7. NOTE: The clutch master cylinder is self-bleeding. Pump the clutch pedal until all the air is forced back into the brake master cylinder reservoir.

Remove the hairpin clip and disconnect the clutch pedal high pressure hydraulic hose from the clutch master cylinder.
^ Install the hairpin clip into the clutch master cylinder.

All vehicles
8. Remove the 4 brake booster nuts
^ To install, tighten to 25 Nm (18 ft. lbs.).
9. Remove the top 2 bolts from the brake pedal bracket assembly.
^ To install, tighten to 25 Nm (18 ft. lbs.).
10. Remove the brake pedal bracket assembly from the vehicle.
11. To install, reverse the removal procedure.