Inspection
Caliper And Guide Pin:
1. Before installing the front disc brake caliper, remove the brake caliper bolt dust boots.
2. Lubricate the brake caliper bolt dust boots with Disc Brake Caliper Slide Grease D7AZ-19590-A or equivalent and install them in the front disc brake caliper.
3. Position the front disc brake caliper onto the brake caliper bolt. Pivot the front disc brake caliper onto the brake shoes and linings.
NOTE: To provide the necessary clearance, it may be necessary to pull slightly outward on the front disc brake caliper.
Brake Caliper Bolt:
4. Install the brake caliper bolt. Tighten the brake caliper bolt to 44-49 N-m (33-36 lb ft).
5. Install two new copper washers and the connector bolt on the front brake hose banjo fitting.
6. Position the front brake hose on the front disc brake caliper and install the connector bolt. Tighten the connector bolt to 22-29 N-m (16-22 lb-ft).
7. Bleed the front brakes either manually or with Rotunda Pressure Bleeder 104-00064 or equivalent. Refer to Brake Bleeding.
8. Install the wheel and tire assembly. Tighten the wheel hub bolts to 88-118 N-m (65-87 lb ft).
9. Lower the vehicle.