Transmission Fluid Cooler Tubes

Transmission Fluid Cooler Tubes - 2.0L GTDI

Selector Lever

WARNING: Before beginning any service procedure, REFER to Safety Warnings . Failure to follow this instruction may result in serious personal injury.

Special Tool(s)






Material(s)






Exploded View

Transmission Fluid Cooler Tubes - 2.0L GTDI









Removal

1. With the vehicle in NEUTRAL, position it on a hoist. REFER to Lifting Points .

2. Remove the ACL (Air Cleaner) assembly. REFER to Intake Air System Components - Exploded View .

3. Remove and discard the transmission mounted transmission fluid cooler inlet tube bolt.





4. Loosen the transmission mounted transmission fluid cooler inlet tube nut and remove the transmission mounted transmission fluid cooler inlet tube.





5. Inspect the transmission case to be sure that the transmission mounted transmission fluid cooler inlet tube seal and backing ring were removed with the transmission mounted transmission fluid cooler inlet tube and is not stuck in the transmission case. If the transmission mounted transmission fluid cooler inlet tube seal or backing ring is stuck in the transmission case, remove the seal and backing ring.





6. Loosen the transmission mounted transmission fluid cooler outlet tube nut.






7. Remove and discard the transmission mounted transmission fluid cooler outlet tube bolt and the transmission mounted transmission fluid cooler outlet tube.






8. Inspect the transmission case to be sure that the transmission mounted transmission fluid cooler outlet tube seal and backing ring were removed with the transmission mounted transmission fluid cooler outlet tube and is not stuck in the transmission case. If the transmission mounted transmission fluid cooler outlet tube seal or backing ring is stuck in the transmission case, remove the seal and backing ring.





9. Detach the 2 pin-type retainers and position wiring harness aside.





10. Remove the transmission fluid cooler hose secondary latches.





11. Remove the 2 transmission fluid thermal bypass nuts and lower the transmission fluid thermal bypass valve and transmission fluid cooler inlet and outlet hoses.





12. Using 307-569 , disconnect the transmission fluid cooler inlet and outlet hoses from the transmission fluid thermal bypass valve.






13. Remove the transmission fluid cooler inlet and outlet hoses from the transmission fluid cooler.





Installation

1. Install the transmission fluid cooler inlet and outlet hoses to the transmission fluid cooler.





2. Connect the transmission fluid thermal bypass valve to the transmission fluid cooler inlet and outlet hoses.





3. Position the transmission fluid thermal bypass valve and install the 2 transmission fluid thermal bypass valve nuts.
- Torque: 9 Nm (80 lb-in).





4. Install the transmission fluid cooler hose secondary latches.





5. Position back the wiring harness and attach the 2 pin-type retainers.





6. Inspect the transmission mounted transmission fluid cooler tube backing rings and seals for damage and install new backing rings or seals if necessary. Lubricate the transmission mounted transmission fluid cooler tube seals with clean Motorcraft(R) MERCON(R) LV Automatic Transmission Fluid and install the backing rings and seals on the transmission mounted transmission fluid cooler tubes.










7. Install the transmission mounted transmission fluid cooler outlet tube and a new transmission mounted transmission fluid cooler outlet tube bolt.
- Torque: 10 Nm (89 lb-in).





8. Tighten the transmission mounted transmission fluid cooler outlet tube nut.
- Torque: 30 Nm (22 lb-ft).





9. Install the transmission mounted transmission fluid cooler inlet tube and tighten the transmission mounted transmission fluid cooler inlet tube nut.
- Torque: 30 Nm (22 lb-ft).





10. Install a new transmission mounted transmission fluid cooler inlet tube bolt.
- Torque: 10 Nm (89 lb-in)





11. Install the ACL (Air Cleaner) assembly. REFER to Intake Air System Components - Exploded View .

12. Fill the transmission with Motorcraft(R) MERCON(R) LV Automatic Transmission Fluid and verify correct operation. REFER to Transmission Fluid Level Check .